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煌牌SMT生产线车间规划解决方案案例分析
来源:廣州煌牌自動設備有限公司    日期:2019-04-17    浏览量:

一:SMT生产线车间现状分析


      CHEJIANZHANGDUSHI72MI,KUANDUSHI48MI,MIANJIWEI3456PINGFANGMI,WEIYUGONGCHANGDEERLOU。ZHENGGECHEJIANYOUDUOGECHURUKOU,KEYIMANZUZUOWEISHEBEI、BANCHENGPINHEYUANCAILIAOTONGDAODEYAOQIU。GENJUBUTONGDECHANPINYAOQIU,XUYAODEGONGXUJISHEBEIBUJINXIANGTONG!YINCIGUIHUABUJINXIANGTONG!CHEJIANXUYAOKAOLVFUHEYIXIAYAOQIU:

癞子斗地主        a、 DIMIANFANGJINGDIANYAOQIU,(DIBANPUHUANYANGHAISHIPVC,ZILIAOZIJICHA,PVCPIAOLIANGXIE,NAIJIUXIE);

       b、 GENJUSHEBEIYAOQIUKAOLVDIMIANCHENGZHONGDEYAOQIU(ZHUYAOWEITIEPIANSHEBEI,WENSHEBEICHANGSHANGJICHANGFANGSHEJIFANG);

       c、 MANZUSMTCHEJIANDUIWENSHIDUKONGZHIDEYAOQIU,KEDUITIANHUABANZUOXIANGYINGCHULI,JIANSHAOLENGQIDEXIAOHAO.(YIBAN3.0 m,ZHUYICANGKUSHIFOUXUYAO);

       d、 SHEBEIDEDIANLI/YONGQIXUQIU(KONGQI/DANQI),FEIQIDECHULIDENG。JIGUANDAOCAIZHI/ZOUXIANG。YULIUKONGJIANDENG。SHEBEICHOUFENGYAOQIU;

       e、 DADAOZHAOMINGYAOQIU,SHIFOUYONGJIENENGDENG,RUT5DAITIT8。ZHISHAOYAO300LUX;f、 XIAOFANGYAOQIU,YINGGAIYOUGEJIAN,KAOLVXIAOFANG。  

  

三:规划的SMT生产线配置


癞子斗地主        GUIHUASHIXINSHANGLIANGTIAOXIANGTONGDESMTSHENGCHANXIAN,BEIZHU:XIJIANGSIYINJI/TIEPIANJI/HUILIUHANLU。SHENGCHANXIANZHONGSHEBEIZUIDAKUANDUSHI2.0MI,SUOYOUSHEBEIDEZHANGDUZONGHESHI17MI,KAOLVHOUXUGUIHUAZAIZENGJIASHENGCHANXIAN(XIANTISHEBEIPEIZHILEISI)。

癞子斗地主        a、 SMTSHEBEIYINGBIKAILIZHUBINGYUQIBAOCHIYIDINGDEJULI,GAIJULIWEISHEBEIZHUANGHAOWULIAOHOUZHISHAOKEYITONGGUOYILIANGSONGLIAOCHE;

       b、 SMTSHEBEIWAIKUANGXUYONGBANMAXIANJINXINGHUAFEN,BANMAXIANYUSHEBEIDEJIANJUWEISHEBEIZHUANGHAOWULIAOHOUXIANGWAIYANSHEN50GONGFENYISHANG;

       c、 LIANGTIAOSHENGCHANXIANZUIJIAJIANJUWEIWAIKUANGZHIJIANXIANGGE1.2MIYISHANG;

       d、 XIANWEIYIBANGUIHUAYIGEJIANCHAFANXIUQUYU,ZHIJIANRENYUANKEZAIXIANWEIQUYUJINXINGCHOUJIAN。GENJUYISHANGKAOLV,MEITIAOSHENGCHANXIANDEZHANGDUZHISHAOYINGZAI17MIYISHANG(BUKAOLVXIANTOUZOUDAOHEXIANWEIKANBANQUDEQINGKUANGXIA),KUANDUYINGZAI3MIYISHANG(TIEPIANJIWEILIANGMIANSHANGLIAO)。

煌牌SMT半自动生产线


二、煌牌SMT生产线概况:

1、SHENGCHANXIANPEIZHI:XIGAOYINSHUAJI→JIEBOTAI→HUANGPAISMTDUOGONGNENGTIEPIANJI→JIEBOTAI→8WENQUWUQIANHUILIUHAN 

  BEIZHU:GAISMTTIEPIANSHENGCHANXIANWEIBANZIDONGXIANPEIZHI,QUANXIANZHIXU2GECAOZUORENYUANJIKE。 

  a、ZUIDUOSHUANGBIANKEFANGZHI80GESONGLIAOQI 

癞子斗地主   b、ZHUANGBEIDUOZHONGXIJU,BINGKESHOUDONGGENGHUAN 

癞子斗地主   c、KETIEZHUANGDUOZHONGYUANQIJIAN:GEZHONGDIANZU、DIANRONG、IC、BGA、QFP、CFP、μBGA 

癞子斗地主   d、ZUIDAPCBBAN800X330MM,SHIYONGGEZHONGPCBBAN,RUANXINGXIANLUBAN,LVJIBAN。 

癞子斗地主   e、MANZUGUONEIDIANZICHANG、SMTJIAGONGCHANG、LEDYINGYONGCHANGSHANG,LEDDENGJUCHANGSHANGTIEZHUANGLED3528,5050,3014,0402,0603、0805、1206、1210,1WDAGONGLV,3WDAGONGLV,ICDENGQIJIAN、FENGZHUANGQIJIANERJIGUAN、SANJIGUANDENG,YOUXIAODETIGAOLETIEZHUANGDEJINGDUHEXIAOLV,JIESHENGDALIANGRENGONGCHENGBEN。 

2、 CHANGGUITIEZHUANGCHANPIN 

  a、LEDDENGLEI:LEDQIUPAODENG、LEDSHEDENG、LEDCHEDENG、LEDTIANHUADENGDENG。 

  b、LIANGHUALEI:LEDXIQIANGDENGTIAO、SHUMAGUAN、HULANGUAN、LEDCAIHONGDENGDENG。 

  c、PINGLEI:LEDBIAOTIEXIANSHIPING、LEDMOZUDENG。 

  d、DAGONGLVLEDDENGLEI:LEDSUIDAO,LUDENG、SHEDENG、CHEDENG、LEDTAIDENG、1W~3WPINGMIAN、QIUMIAN、SHUANGFENGLEDDENG。 

癞子斗地主   e、DIANZICHANPINLEI:DIANNAOZHUBAN、MP3ZHUBAN、DIANYUANZHUBAN、LEDDENGDIANYUANBAN、LEDDIANYUAN,LEDQUDONG,LEDMOZU,LEDXIANSHIPINGDENG。 

癞子斗地主   f、SHIQUAN500X330MMDAXIAOYINEIDELEDCHANPIN。 

3、HUANGPAISMTSHENGCHANXIANNENGHAOTEZHENG 

癞子斗地主   JIENENGFANGMIAN:SKM-898XILIETIEPIANJIYINGYONGZUIXINDEJIENENGJISHU,ZHENGJIDIANYUANGONGLVWEI1.1QIANWA。ERQITAPINPAITIEPIANJIZUIDIANYUANGONGLVJUNWEI3QIANWA—4QIANWAYISHANG。 

  LIRUGONGYEYONGDIANWEI1YUAN/DU,MEITIANGONGZUO24XIAOSHIJISUAN,5NIANWEIJISUANDANWEI。 

  HUANGPAITIEPIANJIDIANYUANGONGLVWEI1.1QIANWA1.1×24×365×5NIAN×1=48180YUAN/RMB 

  TONGGUOSHANGMIANJISUANFANGSHIKEYIKANDAO,HUANGPAITIEPIANJIBIQITAPINPAITIEPIANJIJIESHENGSIFENZHISANYISHANGDEHAODIANCHENGBEN。5NIANZONGJIJIEYUEHAODIANCHENGBENDUIBIJIN10WANYUANRENMINBI。


三、整体布局规划

(生产不同产品布局将有所不同)。



四:SMT工厂布局的一些细节要求:

       ZAISHENGCHANXIANDAZHIWEIZHIQUEDINGHOU,HAIXUKAOLVSMTSHENGCHANXIANSHEBEISHENGCHANSHIDEYIXIEXIJIEYAOQIU,RANHOUCAINENGQUEDINGSMTSHENGCHANXIANDEZHUNQUEWEIZHIHEQITAFUZHUSHEBEIDEWEIZHI。                                                    

       SHOUXIAN,SMTSHENGCHANXIANXUYAODEFUZHUGONGJUJIDUIGEQUYUDEWEIZHIYAOQIU:                                                    

       a、MIEHUOQIDEFANGZHIQU:MIEHUOQIYAOFANGZHIZAILIZHUDEPANGBIANHESMTCHEJIANDESIZHOU,ANZHAOXIAOFANGGUIDINGYAOQIUJINXINGFANGZHI。

       b、LIAOJIACHEDEFANGZHIQU:LIAOJIACHEYONGYUSMTSHENGCHANXIANDESHENGCHANHEJIZHONGQIEHUANSHICAILIAODEGENGHUAN,WEILEFANGBIANSHENGCHANHETIGAOCAILIAOGENGHUANDEXIAOLV,ZUIHAOBALIAOJIACHEFANGZHIZAITIEPIANJIFUJIN。

       c、BEILIAOTAIDEFANGZHIQU:BEILIAOTAIZHUYAOYONGYUSHENGCHANGUOCHENGZHONGDEBEILIAOHEJIZHONGQIEHUANQIANDECAILIAOZHUNBEIGONGZUO,YINCI,BEILIAOTAIYAOFANGZHIZAITIEPIANJIFUJIN,ZUIHAOHELIAOJIACHEFANGZAIYIQI,BIANYUBEIHAOLIAOHOUZHIJIEFANGZAILIAOJIACHESHANG。

       d、YINSHUAGONGWEIXIAOZHUOFANGZHIQU:YINSHUAGONGWEIXIAOZHUOYONGYUSHENGCHANZHONGYINSHUAJIFUZHUGONGJUDEFANGZHI,RUCASHIZHI、XIGAO、JIUJINGDENG,YAOFANGZHIZAIYINSHUAJIDEFUJINYIBIANYUNAQUSHIYONG,TIGAOSHENGCHANXIAOLV。

       e、XIGAOFANGZHIQU:XIGAOFANGZHIQUBAOKUOCUNFANGXIGAODEBINGXIANG、XIGAOJIAOBANJI、XIGAOHUIWENJUDENG,KEYIFANGZAILIZHUPANGBIANHUOZHEANZHAOCHEJIANDEYAOQIUBAIFANGZAICHEJIANDESIZHOUMOUGEGUDINGQUYU,DANYAOBIANYUCAOZUORENYUANDEQUFANG。

        f、LUHOUMUJIANQUHEWEIXIUQU:WEILEFANGBIANHUILIUHANHOUBANCHENGPINDEMUJIANHEFANXIU,YIBANZAILUHOUFANGZHIYIGEXIAOZHUO,ZHUANMENYONGYULUHOUDEMUJIANHEFANXIU。

        g、WANGBANFANGZHIQU:WANGBANFANGZHIQUBAOKUOWANGBANFANGZHIJU、WANGBANQINGXIJI、WANGBANJIANCHAGONGJUDENG,YONGYUWANGBANDECUNCHU、QINGXIHEWANGBANZHANGLIJIANCHADENG,TONGSHIGAIQUYUYAOJINKENENGBIANYUSHENGCHANZHONGWANGBANDEQUFANG。    

        h、LAJIFANGZHIQU:SHENGCHANZHONGDELAJIZHUYAOLAIYUANYULIANGBUFEN,YISHIYINSHUACAOZUOZHONGSHIYONGDEWUCHENZHIDENG,ERSHICAILIAOGENGHUANCHANSHENGDEFEILIAOPANHEFEILIAODAIDENG。ZHEILIANGBUFENCHANSHENGDELAJIYAOFENKAIFANGZHI,ZHUANMENHUISHOU,TEBIESHIYINSHUAJISHIYONGGUODELAJI。YINCI,KEYIJIANGLAJIQUFANGZHIZAIYINSHUAJIHUOTIEPIANJIPANGBIAN,HUOZHEZAILIZHUPANGSHEZHILAJIFANGZHIQU,FENKAIFANGZHI。

        i、KANBANFANGZHIQU:SMTKANBANBAOKUOSHENGCHANKANBANHEPINZHIGUANLIKANBANDENG,KEYIJIZHONGFANGZHIZAIJINRUCHEJIANDECHURUKOU,TONGSHIZAIMEITIAOSHENGCHANXIANTOUSHELIGAISHENGCHANXIANSHENGCHANZHUANGTAIDEKANBAN,YIBIANYUSHENGCHANZHEHEGUANLIZHECHAKAN,JISHILEJIEMUQIANSMTCHEJIANDESHENGCHANZHUANGTAIHEPINZHIZHUANGKUANGDENG。

        j、CHANPINFANGZHIQU:SHENGCHANCHULAIDECHANPINBAOKUOCHENGPIN、BANCHENGPINLIANGBUFEN,YAOJIANGZHEILIANGGEBUFENQUYUDANDUHUAFENCHULAI,JINXINGYANGEQUFEN,YIMIANFASHENGHUNLUAN。    

癞子斗地主         k、SMTBEIJIANFANGZHIQU:SMTBEIJIANBAOKUONozzle、MADA、PIDAI、QIGANGDENG,YAOFANGZAIZHUANMENDEQUYU,FANGBIANSHENGCHANZHONGDEQUYONG。  

        l、WENSHIDUWEIZHIQU:WEILEGENGHAODELEJIESMTCHEJIANDEWENSHIDUQINGKUANG,GENJUCHEJIANMIANJIDEDAXIAO,SHIDANGDISHEZHIJIGEWENSHIDUCEDINGQU,YIBANYAOFANGZHIZAISHENGCHANXIANPANGBIANDELIZHUSHANGHUOZHEQIANGBISHANG。

        m、SMTCHEJIANBANGONGQU:RANGGONGCHENGJISHURENYUANHEGUANLIRENYUANZAISMTCHEJIANXIANCHANGBANGONG,ZHEIYANGNENGJISHIJIEJUESHENGCHANZHONGYUDAODEJISHUHEGUANLISHANGDEWENTI,BAOZHENGSMTSHENGCHANXIANDESHUNLIYUNXING。                                                    

        n、FANGJINGDIANCUOSHIDEQUYU:JINRUSMTCHEJIANDERENYUAN,BIXUYAOYOUZUOHAOFANGJINGDIANCUOSHIDEQUYU。KEYIZAICHEJIANDEMENKOUHUADINGCHUGAIQUYU,BAOKUOGENGHUANJINGDIANYI、XIE、MAOYIJIMEIGEYUANGONGDEGENGYIJUDENG。CIWAI,HAIYAOZAISMTCHEJIANRUKOUCHUSHELIZHUANMENYONGLAICESHIJINGDIANHUANDEQUYU,YIBIANRANGMEIGEYUANGONGSHANGBANQIANZUOHAOJINGDIANHUANCESHIJIJILUCESHIJIEGUO。    

总结:

DUIYUSMTGONGCHANGBUJU、SMTSHENGCHANXIANRENYUANZHIZEFENPEIDENGHAIXUYAOJIEHECHANPINDEGONGYIYAOQIU,CHANPINDECHANLIANG,SHEBEIDEXINGNENGDENGKAOLVDUOFANGMIANDEYINSU。GENJUSHIJIQINGKUANGJINXINGGUIHUA!


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